Recently, our company successfully designed and delivered a tailor-made online observation and visualization plastic recycling equipment solution for a valued customer in South America. This state-of-the-art system enables real-time monitoring of equipment operations, ensuring optimal performance and reliability. Our innovative approach, coupled with precise attention to detail, has earned high praise from the customer.
Our relationship with this customer began in 2016, when they purchased a small PP wire-drawing machine for scrap recycling and granulation. At the time, the machine met their production needs efficiently. However, with the rapid expansion of their business and increasing production demands, the earlier equipment's capacity became insufficient. Recognizing our expertise and reliable products, the customer returned to us in 2024 to procure a larger, PP woven bag recycling and granulation production line.
To meet the customer’s specific production requirements, we incorporated several advanced features into the design:
1. Visual Monitoring with Integrated Cameras
Shredder Camera: A high-definition visual production camera was installed at the shredder to allow operators to monitor the shredding process in real time. This ensures material is processed uniformly, enhancing efficiency and reducing downtime.
Granulation Feeding Camera: Another camera was positioned at the granulation feeding section, enabling clear visualization of the chamber's internal operations. This helps maintain consistency in the granulation process and aids in early issue detection.
2. Metal Detection Systems for Improved Safety
Two metal detection units were installed along the production line. These systems ensure no metallic contaminants enter the equipment, protecting the machinery and preserving the quality of recycled materials.
3. Advanced PLC Online Control System
The equipment is equipped with a programmable logic controller (PLC) system, which allows centralized modular control of key parameters. Operators can seamlessly adjust:
Temperature
Speed
Current
Pressure
This integrated control system improves efficiency, reduces human error, and provides data for further optimization.
4. Vacuum Exhaust System for Material Purity
To address dust and moisture issues, two vacuum exhaust devices were included. This feature ensures:
High-quality plastic particles free of contamination
Enhanced material consistency and smooth processing
5. Water Cooling System for Heat Management
Granulation generates significant heat during operation. To prevent particles from clumping or sticking together, the machine is outfitted with a water cooling system. This ensures:
Plastic particles are full, uniform, and free of pores.
Improved output quality, catering to high market standards.
This customized production line is a testament to our commitment to innovation and customer satisfaction. The solution not only meets the customer’s immediate needs but also provides scalability for future growth. By implementing advanced monitoring tools, integrated control systems, and robust safety measures, the equipment operates with maximum stability and efficiency.
Our company specializes in designing cutting-edge plastic recycling and granulation systems tailored to the unique requirements of our customers. Here are some reasons why industries around the globe choose us:
Customizable Equipment: We work closely with clients to ensure every system meets their exact specifications.
Advanced Technology: From real-time monitoring cameras to AI-driven control systems, we leverage the latest innovations to enhance efficiency and safety.
Sustainability Focus: By promoting the recycling of plastic materials, we help businesses reduce waste and achieve sustainability goals.
Exceptional Support: Our dedicated team offers guidance from the initial consultation through installation and after-sales support.
Our collaboration with the South American customer highlights the benefits of investing in customized, advanced recycling equipment. Whether you need a small-scale system or a comprehensive production line, our team delivers solutions that maximize productivity, ensure material quality, and provide long-term value.
If you're looking for innovative and efficient recycling equipment, contact us today to discuss your needs. Let us help you design a system that drives your business forward while contributing to a greener planet.
RETECH is a creative company focusing on the technology R&D of Plastic recycling machinery solutions.
